Ceramic Printing Embossing Roller

Our factory specializes in producing various types of wood floor and leather embossing rollers.

Characteristics

1) The material of roller is 45# seamless pipe or alloy steel after being welded, stressed, tempered, quenched heat treatment, etc.

2) The roller surface can be made for various dermatoglyphic/leather patterns. The rollers can be widely used for embossing processing of PVC, PE, PP, ABS, etc.

3) The roller surface can be made for different geometric shapes, stripe, etc. We can also make the embossing processing on the surface of plastic foam board, cabinet, wood plastic composite decking, wall panel, multiply wood, and so on.

4) The accuracy of roll surface: mirror roll roughness Ra0.01(finish 14), Cooling or heating temperature difference<+1, hot deformation 0.01mm. straightness 0.005mm, proper alignment 0.005mm. surface hardness HRC55-58, after polishing chrome the hardness is HV1000 (HRC62).

Processing Flow

Based-roller Processing → Sandblasting Treatment → Nickel-chromium Alloy Coating →Chromium Oxide Ceramic Layer → Carborundum Grinding → Carborundum Polishing→Laser Engraving → Polishing and Cleaning

Applications/Features:

1. Flexographic Printing, Lithography Printing , Gravure Printing
2. Flexible Packing
3. Label , Envelope , Paper Forms , Handbag
4. Corrugated Box
5. Plastic Film, Coated Paper Products, Glazing
6. Wallpapers , Wooden-patterned Paper , etc .

Standard: ANSI,ASTM,ASME,DIN,GB etc.

Size: customized

Pattern: produce roller according to the technical drawing

Competitive advantage:

1) More than 25 years experiences for producing rollers
2) High capacity in China, quick delivery time
3) World class quality for roller
4) 5 “S” for lean management; continuous improvement encourage system

The company is one of subsidiary companies for "ST.KEY INTERNATIONAL GROUP S.A". Also the company has three factories in China: embossing roller factory in Changzhou, LED light factory in Kunshan, ceramic sanitaryware factory in Chaozhou. 

The factory of embossing roller is located in Wujin Industry Area in Changzhou China, and have high production capacity in China. Up to now, we have become top 5 for embossing roller manufacturer in China due to our large production scale and leading technologies. With premium quality, we have gained a high reputation in both domestic and overseas markets.

We control the procurement of raw materials strictly, relying on abundant technology, importing and taking advantage of occident advanced production techniques and equipment, improving our product structure continuously, and controlling product quality strictly. 

We also operate based on lean management and 5S management methods. All our products are manufactured in accordance with Chinese, EU and USA standards. Our R&D cente develops a lot of new products according to our customer's requirements.  

We have exported to many overseas markets such as Asian, North American, South American, European, Middle East, African, etc.

The advantages for embossing roller factory are:

1. More than 25 years experiences for producing rollers
2. World class quality for roller
3. Top 5  for embossing roller manufacturer in China
4. High capacity in China, quick delivery time
5. 5 “S” for lean management; continuous improvement encourage system